Off the Shelf Availability

Critical parts for inverters.

The Thermal Modules and Parts of Inverters

  1. The Thermal Modules and Parts of Inverters

    The thermal modules and parts of inverters The main products are the thermal modules and parts of the “inverters” in hybrid and electric vehicles. The task of an “inverter” is to boost and convert DC power of a battery to AC power and use it to drive the core parts that are necessary for running an electric motor. To ensure the continuous operation of inverters, the heat generated during power conversion should be dissipated effectively. Amulaire’s compact thermal modules with high power dissipation become a critical part for inverters.

  2. Others

    Heat dissipation systems and parts of high power electronic systems (e.g. servers and supercomputers) and consumer electronics (e.g. projectors and CPU/GPU).

Surface Treatment: Partial Electroless nickel- plating

Specifications

Nickel

Process

Electroless nickel- plating + Masking

Features

Application: Partial Electroless nickel- plating can be applied on the Aluminum & Copper coolers. Advantages: It can be adjusted the plating on the chip position

Surface treatment: Brushed finish + Electroless nickel- plating

Specifications

Aluminum A6063

Process

Brushed finish + Electroless nickel-phosphorus plating

Features

Application: Achieve surface appearance & surface roughness from customer requirements on the various cooler Advanges:1. improve surface finishing such as surface uniformity 2. anti-oxidation and high corrosion resistance

Stamping Solution

Specifications

Aluminum 6063

Process

Stamping & brazing

Features

Application: liquid cooling solution for IGBT/Silicon Carbide module of EV/HEV. Advantages: 1. complex geometry 2. high strength

Surface treatment: Sandblasting

Process

Sandblasting

Features

Application: Sandblasting can be applied on Aluminum & Copper coolers. Advantages:1. increase outer surface uniformity 2. improve surface finishing

Lanced Fin Cooler

Specifications

Alumium A6063 & A1050

Process

Stamping

Features

Application: liquid cooling solution for IGBT/Silicon Carbide module of EV/HEV. Advantages:1. Custom Fin Geometry fin geometry parameters such as thickness, height, pitch, and spacing 2. intensive density

Brazing Copper

Specifications

Copper C1100

Process

Brazing

Features

Application: liquid cooling solution for IGBT module of EV/HEV. Advantages: 1. easy for assembly 2. Good reliability

Metal Injection Molding Solution

Specifications

Copper C1100

Process

Metal Injection Molding

Features

Application: liquid cooling solution for IGBT module of EV/HEV. Advantages:1.Rank No.1 enormous forming size in the world, and the picture is only for reference 2. Complex, intensive, and customized fin geometry design, and the picture is only for reference

Friction Stir Welding Solution

Specifications

Aluminum A6063

Process

Friction Stir Welding

Features

Application: liquid cooling solution for IGBT module of EV/HEV. Advantages: 1. No need soldering material or flux required 2. Achieve high cosmetic appearance with minimum machining

Forging Baseplate

Specifications

C1100/C1020

Process

Forging; Ni-plating

Features

Application: liquid cooling solution for SiC/IGBT module of EV/HEV. Advantages: Offer one-stop-shopping solution for customers with both electro and electroless Nickel plating

Forging Heatsink

Specifications

A6063

Process

Forging

Features

Application: liquid cooling solution for IGBT module of EV/HEV. Advantages: 1. High-performance 2. Effective process flow

Dual-sided cooling solution

Specifications

A6063/C1100

Process

Stamping;Brazing

Features

Application: liquid cooling solution for SiC module of EV. Advantages: 1. Robust technology 2. Compact design

Die Casting cooler

Specifications

AlSi10MG/ADC12

Process

Die-casting

Features

Application: liquid cooling solution for Autonomous Driving Assistance System. Advantages: Support customers to solve their thermal management issues by offering customized cooler

Brazing Product

Specifications

A6063

Process

Brazing

Features

Application: liquid cooling solution for IGBT module of EV/HEV. Advantages: 1. Reliable jointing quality 2. Anti-leakage technology

Cold Gas Spray Cooler

Specifications

Aluminum& Copper layer

Process

Cold Gas Spray

Features

Application:liquid cooling solution for IGBT module of EV. Advantages: Ni-plating layer is not required for Aluminum cooler

Aluminum Brazed Cooler

Specifications

A6063

Process

Forging; Brazing

Features

Application: liquid cooling solution for IGBT module of EV/HEV. Advantages:1. High performance 2. Good reliability

U-Cup & I-Cut Design

Process

Metal injection molding

Features

can only be manufactured by MIM ，Amulaire Patented

U-Cup & I-Cut

Process

Metal injection molding

Features

Patent, Liquid cooling, Higher thermal performance, Lower pressure lost

Nano pin

Process

Metal injection molding

Features

can only be manufactured by MIM ，the finest pin ，create maximum pins on one baseplate

Nano pin

Process

Metal injection molding

Features

can only be manufactured by MIM ，the finest pin ， create maximum pins on one baseplate

Copper cooler

Process

Assembly

Features

Strong strength ，reliable brzaing technology

Copper baseplate

Process

Forge

Features

advisable for symmetre design ， high reliability

MIM baseplate

Process

Metal injection molding

Features

large dimension ，reliable method ，high performance

MIM cooler

Process

Metal injection molding

Features

Unique fin shape ，Machining is not required

MIM cooler

Process

Metal injection molding

Features

Create 2.5D geometry ， suitable for mass production"

Aluminum cooler

Process

Assembly

Features

Strong strength ， reliable brzaing technology

Round pin cooler

Process

Forge

Features

Multiple materials are available: A6063, C1100... Used for ADAS，Anodizing

non-linear baseplate

Process

Forge

Features

high performance ， light weight solution

Aluminum baseplate

Process

Forge

Features

advisable for symmetre design ， light weight solution

Air cooling

Process

Metal injection molding

Features

Hollow base